Grundfos SCALA2: Optimal Performance and Efficiency with Pressure Tank Pre-charge
How to adjust the integrated pressure tank pre-charge in 3 simple steps, when to do it, and the recommended pressure table from Grundfos.
Table of Contents
- Why Pre-charge Is Critical for SCALA2 Performance
- When to Adjust and Check Pre-charge
- Official Grundfos Video: Pre-charge in 3 Steps
- How to Pre-charge the Pressure Tank Step by Step
- Optimal Pre-charge Pressure Table (bar and psi)
- How to Install the SCALA2 Pump Correctly
- Free Grundfos Ecademy Training — Course 40: SCALA2
- Frequently Asked Questions About SCALA2 Pre-charge
1Why Pre-charge Is Critical for SCALA2 Performance
The Grundfos SCALA2 is a domestic water booster pump with an integrated pressure tank. Unlike other booster pumps, it incorporates the tank directly into the pump body, greatly simplifying installation. But all pressure systems with air expansion tanks require adequate pre-charge pressure to operate optimally.
What happens if pre-charge is incorrect?
If adequate pre-charge pressure is not maintained in the SCALA2's integrated tank, serious issues can arise that affect comfort and the pump's lifespan.
Symptoms of Incorrect Pre-charge
- Noisy pump operation
- Pressure fluctuations and oscillations
- Pump starts and stops continuously (short-cycling)
- Increased risk of damage to internal components
- Significantly higher energy consumption
- Reduced lifespan of tank and membrane
Benefits of Correct Pre-charge
- Constant and stable water pressure
- Quiet operation
- Fewer motor start-ups
- Optimal energy consumption
- Maximum lifespan for all components
- Perfect comfort at all household taps
The 70% Rule: Grundfos' Key Formula
Grundfos establishes a clear and simple rule for calculating the correct pre-charge pressure of the SCALA2's integrated tank:
Pre-charge must never exceed 70% of the set point
2When to Adjust and Check Pre-charge
Grundfos specifies two situations in which the SCALA2 tank pre-charge pressure should be adjusted or verified:
- During initial installation: The SCALA2 arrives from the factory with 1.8 bar pre-charge for transport regulations. It must be adjusted to 70% of the set point configured during commissioning.
- Once a year: Grundfos recommends an annual check to ensure pressure hasn't dropped due to natural air loss over time.
3Official Grundfos Video: Tank Pre-charge in 3 Steps
Grundfos has published an official video of 3 minutes and 48 seconds showing the complete procedure for pre-charging the integrated pressure tank of the SCALA2. We recommend watching it before performing the process for the first time:
How to Pre-charge the Pressure in the Integrated Pressure Tank of the SCALA2 System
Official Grundfos Video · 3 min 48 sec4How to Pre-charge the Pressure Tank Step by Step
The process of how to pre-charge the SCALA2 pressure tank consists of three steps that can be completed in under 10 minutes with the right tools. You'll need a pressure gauge and a hand pump for inflation.
Stop the system and depressurize it
Stop the SCALA2 by pressing the stop button. To depressurize the system, close the supply pipe and open a tap to release residual system pressure. Alternatively, you can disconnect the pump from the pipes.
Adjust the air pressure in the tank
Unscrew the cap of the pressure tank air valve. You can use a screwdriver to loosen it, but generally hand-tightening is sufficient. Pump air until reaching the required pressure: 70% of the set point, never above. Consult the table in Section 5 to find the exact value corresponding to your set point. Replace the air valve cap and tighten it securely so air cannot escape over time.
Open the supply valve and restart the SCALA2
Open the supply shut-off valve and restart the SCALA2. The system will resume operation with the newly configured pre-charge pressure. Check for leaks and ensure pressure is stable.
5Optimal Pre-charge Pressure Table (bar and psi)
Grundfos provides the official table for optimal adjustment of the SCALA2 tank pre-charge pressure for each possible set point. Remember: pre-charge must always be 70% of the set point and never above.
Optimal Pre-charge Pressure Adjustment for Tank — SCALA2
Pre-charge = 70% of set point / desired discharge pressure. Source: Official Grundfos.
| Set Point bar (psi) | Optimal Tank Pre-charge bar (psi) |
|---|---|
| 5.5 (80) | 3.9 (57) * |
| 5.0 (73) | 3.5 (51) * |
| 4.5 (65) | 3.2 (46) * |
| 4.0 (58) | 2.8 (41) |
| 3.5 (51) | 2.5 (36) |
| 3.0 (44) ⭐ Default | 2.1 (30) |
| 2.5 (36) | 1.8 (26) |
| 2.0 (29) | 1.4 (20) |
| 1.5 (22) | 1.1 (16) |
6How to Install the SCALA2 Pump Correctly
The SCALA2 pump installation follows a structured process. Grundfos recommends reading the quick guide included in the box and consulting the information on the back of the packaging before starting. Here's the complete step-by-step process:
Preparation and Floor Mounting
- Mark and drill holes at the chosen location for the pump.
- Insert expansion anchors into the holes.
- Place the noise-reducing mat (included): although the SCALA2 is already very quiet, the mat further reduces vibrations and noise.
- Position the pump on the mat and secure it to the floor with the four screws.
- Ensure there is a nearby drain to protect the SCALA2 from water that could damage electrical components.
Hydraulic Connection
- Remove the two connectors by unscrewing them by hand.
- Mount the two flexible hoses onto each connector and tighten with a wrench.
- Reattach the connectors to the pump, again by hand only.
- Connect the two flexible hoses to the pipes and tighten with a wrench.
- If the water contains particles or solids, install an inlet particle filter at this point.
Pump Priming
- Remove the priming plug (you can use a screwdriver to loosen it, but usually hand-tightening is sufficient).
- Pour 1.7 liters (0.45 gallons) of water into the priming hole.
- Insert and tighten the priming plug, again by hand.
Startup and Pressure Adjustment
- Open the shut-off valves and close the bypass valve to allow flow through the pump.
- Locate the tap farthest from the pump and open it fully.
- Connect the SCALA2 and turn on the switch.
- Adjust the pressure by pressing the arrows on the pump display until the farthest tap delivers the desired water pressure.
7Free Grundfos Ecademy Training — Course 40: SCALA2
Grundfos offers a free 3-module, 15-minute training course on its Grundfos Ecademy platform, specifically dedicated to the SCALA2 pump. The course covers applications, installation, and the concept of perfect water pressure, and is part of the Domestic Pumps training pathway.
Grundfos Ecademy — Course 40: SCALA2 Water Pressure Booster Pump
Discover the applications and advantages of the SCALA2 water pressure booster pump, including the concept of perfect water pressure.
Official course content from the Grundfos Ecademy platform. Part of the training pathway — Domestic Pumps:
-
1
SCALA2 Features and Advantages A quick analysis of the applications, features, and advantages of the SCALA2. ⏱ 3 min 45 sec
-
2
Perfect Water Pressure Discover all the advantages of perfect water pressure and how it can enhance comfort and well-being for household users. ⏱ 3 min 30 sec
-
3
How to Install a Grundfos SCALA2 Pump Learn to install the SCALA2 water booster pump as we guide you step by step through a simple process. ⏱ 3 min 48 sec
8Frequently Asked Questions About SCALA2 Pre-charge
📚 Related Reading
Maintaining the SCALA2 pressure tank pre-charge at the correct value — 70% of the set point — is one of the simplest and most important steps to ensure the pump's optimal long-term performance. About 10 minutes of work once a year makes the difference between a system that works perfectly and one that generates noise, pressure fluctuations, and unnecessary energy consumption.
Remember: the SCALA2 arrives from the factory with a pre-charge of 1.8 bar for transport regulations. It must always be adjusted to the correct value during installation and checked annually. For the default set point of 3 bar, the pre-charge should be 2.1 bar (30 psi).
If you want to deepen your knowledge of SCALA2 installation and features, access Course 40 — SCALA2 on Grundfos Ecademy (free, 15 minutes, 3 modules) or consult all official documentation at grundfos.com.
